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Upgrowing Demand
Photovoltaic power generation(solar power) is not only pollution-free but also inexhaustible, which is the mainstream that future source of energy uses
The European Photovoltaic Industry Association (EPIA) predicts that by 2030, renewable energy will account for 30% of total consumption- with photovoltaic power generation expected to be 10%.
The year 2050 is predicted to be a landmark in renewable energy consumption.
Photovoltaic power generation will account for 20% of the total electricity used, and by 2020 this figure could reach 50%.
By the end of this century, renewable energy will account for 80% or more in structure.
Of these resources–such as solar power plants and wind machines-photovoltaic technologies alone are expected to make up 60%
A photovoltaic module, also known as a solar panel is the core of any power system. It converts light into electricity and can be used anywhere there’s an outlet – both at home or on your roof!
Solar Cell Panel–from Sunlight to Energy
A photovoltaic module, also known as a solar cell panel is the core of any power system. It converts light into electricity and can be used anywhere there’s an outlet – both at home or on your roof!
Present three popular solar panels include Monocrystalline, Polycrystalline, and Thin Film.
The photovoltaic module is folded by EVA Film, TPT Membrane cell piece, tempered glass or PET Film and encapsulating material, etc.
According to the specified sequence after putting it into a mold which forms an integral part of the finished product during lamination processes.
How to Make Solar Cell Panel ?
The manufacturing process of the solar cell module includes :
Cell Test
The cell test process begins with the identification and classification of cells that have various electrical properties.
These individual differences are then sorted into categories for easier viewing, making it more convenient to identify any potential problems in further production.
Tabbing & Stringing
Next, the front of your solar cell is connected to form a series connection with its own matching string.
This will be done by bonding together two sets (or tabs) on either side with ribbons.
Lay up
The third lay up process starts with arranging the array of solar cells produced in stringing step horizontally to form desired shape and then laminating it using low iron tempered glass, EVA ,and back sheet.
Lamination
Finally, the solar cell module is tested for normal operation to ensure that it functions as designed.
The fourth lamination process is the vacuum-compression of laminated solar cell modules at high temperatures, which make them withstand shock and have waterproofness.
Teflon Fabrics for Cell Welding and Panel Lamniating.
Tabbing-stringing is one of the most important processes in solar cell modules.
The quality of your electricity depends on how well you bond and fasten those tabs to make sure they reach the estimated efficiency!
How to Make Solar Cell Panel ?
The process of bonding the solar cell to a ribbon is called tabbing while line-stringing is a process that involves arranging solar cells into rows.
The entire process is done automatically by Tabber and Stringer Machine.
After laying up EVA Film, TPT Membrane cell piece, tempered glass or PET Film and encapsulating material, etc in a certain process, the cell panel components will go through Solar Panel Laminator
First: Through Tabber & Stringer Machine
This machine usually begins with placing cell tabs in a row, cutting the ribbon from the ribbon reel, and gripping it on top and bottom between rows of the cells to connect them together in a straight line.
To ensure each cell is well connected to the ribbon, all cells must be vacuum-fixed onto the Tabber and Stringer Belt from moving around.
Here are some descriptions of PTFE Conveyor Belts.
Second: Through Solar Laminator
Solar panel laminators are used for large-scale, high-efficiency production of solar panels.
This machine has double-layer, triple-layer, or multi-layer designs, a combination of laminating, curing and water-cooling completed as a set.
It can be used for creating laminating solar cell panel components with different types and thicknesses or just about any other purpose you could think up!
Teflon Conveyor Belt for Solar Panel Laminator is made from high-intensity fiberglass yarn that has been coated with a thin layer of PTFE. This fabric provides excellent temperature resistance and does not melt or burn under pressure, making it perfect to use in solar panel laminator.
Esone Tabber and Stringer Machine Laminated Belt are made jointless with designed holes evenly on the belt. This belt can resist ribbon welding temperatures, it is tough yet breathable belts have long lifetime strength so it'll last for a long time!
The heavy woven pattern glass fiber fabric is coated with a limited amount of PTFE dispersion to create pores that allow for nonstick properties.
Esone produces Teflon Cloth for Solar Laminator as release, heat, and protective liner. It can resist temperatures up to 360degrees and has a nonstick surface.
Totally free and valuable
Save your time of sourcing
A sample book of frequently needed materials
Updated technical data and prices
Totally free and valuable
Save your time of sourcing
A sample book of frequently needed materials
Updated technical data and prices